Keba system installation on Battenfeld BA8500 in Spain
Complete controller exchange included 16 mold heating zones, valvegate control, robot interface, inverter, ...
Type: BA8500
Year of production: 1993
Clamping force: 8500 kN
Automotive
Location: Spain
Renovation included:
- obsolete control system exchanged by new Keba controller
- installatin of 16 mold heating zones, valve gates, Euromap interface
- application inverter extension for power consumption reduction
- programming of custom application specialized for automotive production and quality control
Wonderful special project from US Michigan
Custom prototype of double injection vertical machine used for wood caps overmolding
Type: Prototype machine
Clamping force: 600kN
Location: USA
The customer took pretty common vertical molding machine from Taiwan and made prototype machine with rotary table for production of bottle stoppers with a wooden caps.
We equipped the machine with Keba system, developed customer application and put the machine in use.
I am really proud to participated on this project.
These are exactly the projects that move me forward and motivate me to move on.
Another old eternal Engel - in this case ES1300-250 full renovation
Complete controller exchange included 24 mold heating zones, new cabinets, wirings, cables and Parker inverter installation for power consumption reduction
Type: ES1300-250
Clamping force: 2500kN
Location: Germany
Renovation included:
- obsolete control system exchanged by new Keba controller
- installatin of 24 mold heating zones
- new cabinets, wirings and cables
- Parker inverter installation for power consumption reduction
- Custom application specialized for specific parts and quality control.
- production sequencer for Duroplast production (free programmable machine sequencer)
SK1300 Basic - Original obsolete defect Philips kicked out by Keba controller
One week project from Czech Republic - complete controller exchange, panel installation and commissioning in 6 days
Type: SK1300 Basic
Clamping force: 1300 kN
Location: Czech Republic
- Original old Philips exchanged by new Keba controller
- Custom application specialized for specific parts and quality control.
- special production sequence (free programmable machine sequencer)
Biraghi Sintesi 250 TRH – controller exchange, installation of new Keba control system to keep the conditions of production in automotive
Exchange of obsolete original Gefran controller by Keba system. Production modernisation and optimisation. Preparation for process data collection and production monitoring through OPC-UA interface.
Type: Biraghi Sintesi 250 TRH
Model with special Biraghi injection unit with separated screw, cutter and rotator for capsule preparing for injection.
Clamping force: 2500 kN
Year of production: 2007
Location: Slovenia
Ferromatik Milacron K140 2F – complete renovation included new Keba controller and servo pump installation
Complex reconstruction of 2 components injection molding machine with rotary table. Exchange of obsolete B&R by new Keba control system. Servo pump installation and hydraulics reconstruction.
Type: K140 2F 2F
2 components injection molding machine with rotary table
Clamping force: 1400 kN
Location: USA
Renovation included:
- control exchange by new Keba system and extensional IO modules
- servo pump installation and hydraulic reconstruction
- custom application development based on customer requirements
Doush 500 compression molding machine - new Keba control installation
Installation of new Keba control system, custom application programming including specific customer requirements, commissioning, test and start of production
Type: Doush 500
New Chinese compression molding machine
Clamping force: 5000kN
Location: Serbia
Production: Automotive
LAUFFER Compression machine renovation
Laufer - Complete reconstruction with Keba system
Compression molding machine reconstruction
Clamping force: 1000kN
Location: Czech Republic
Retrofitting with Keba controler CP051Y + extensional modules + Keba Speed pump
Equipped with auto safety gate
Keba servo pump
Machine sequencer
Coining/venting functionality
Other special production requirements
Service, optmisation and extension of Keba control on imported Chinese injection molding machines Bole, Powerjet, Hanvos
Modification and extension of control application, debugging, parameter settings, calibration. Installation of additional safety equipments and conditions.
Year: 2015 - 2019
Clamp force: 1000kN / 5000kN
Location: England
Service included:
- Modification and extension of Keba control application (cores, Euromap, lubrication, ...)
- Optimisation of production cycles - cycle time cut-down
- Calibration
- Installation of additional safety sensors and relays
REP rubber machine transformation to silicone production
Complete renovation included new Keba controller and silicone stuffer installation on REP machine
Complete reconstruction of old REP machine and rebuild to silicon parts production. Included the new Keba system installation, manufacture and installation of silicone stuffer.
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Automotive
Location: Morocco
- Manufacture of silicone stuffer and installation on the REP machine
- Transformation to silicone production
- complete reconstruction included new Keba controller
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
ENGEL ES700/175 – renovation including Keba control installation and Parker energy saving inverter
Engel ES700/175 complete renovation and modernisation
Renovation and modernisation of Engel injection molding machine, Keba retrofitting and inverter installation
Year of production: 1989
Type: ES700 / 175
Clamping force: 1750 kN
Location: Czech Republic
- control exchange by new Keba system and extensional IO modules
- new electro: wiring, cables, cabinets, sensors, …
- additional 24 heating zones
- installation of Parker inverter to save energy
- custom application development based on customer requirements
PAN STONE Inj-500/4000 - controller exchange by new Keba control system
Pan Stone Inj-500/4000 controller exchange
Exchange of obsolete original Fuji controler by Keba system
Retrofit of 2 vertical rubber injection molding machines
Year of construction 2019
Model: PAN STONE Inj-500/4000-A-FIFO
Clamping force: 5000kN
Automotive
Location: Morocco
Success story:
Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.
Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production.
The application was very incomprehensible and made customer's life very complicated.
After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.
Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.
And this is the main reason why I am doing this job - make the machines better!