Wonderful special project from US Michigan

8.6.2021

Custom prototype of double injection vertical machine used for wood caps overmolding

Type: Prototype machine

Clamping force: 600kN

Location: USA

 

The customer took pretty common vertical molding machine from Taiwan and made prototype machine with rotary table for production of bottle stoppers with a wooden caps.

We equipped the machine with Keba system, developed customer application and put the machine in use.

 

I am really proud to participated on this project.

These are exactly the projects that move me forward and motivate me to move on.

 

Another old eternal Engel - in this case ES1300-250 full renovation

21.4.2021

Complete controller exchange included 24 mold heating zones, new cabinets, wirings, cables and Parker inverter installation for power consumption reduction

 

Type: ES1300-250

Clamping force: 2500kN

Location: Germany

 

Renovation included:

- obsolete control system exchanged by new Keba controller

- installatin of 24 mold heating zones

- new cabinets, wirings and cables

- Parker inverter installation for power consumption reduction

- Custom application specialized for specific parts and quality control.

- production sequencer for Duroplast production (free programmable machine sequencer)

SK1300 Basic - Original obsolete defect Philips kicked out by Keba controller

9.4.2021

One week project from Czech Republic - complete controller exchange, panel installation and commissioning in 6 days

 

Type: SK1300 Basic

Clamping force: 1300 kN

Location: Czech Republic

 

- Original old Philips exchanged by new Keba controller

- Custom application specialized for specific parts and quality control.

- special production sequence (free programmable machine sequencer)

Biraghi Sintesi 250 TRH – controller exchange, installation of new Keba control system to keep the conditions of production in automotive

5.3.2021

Exchange of obsolete original Gefran controller by Keba system. Production modernisation and optimisation. Preparation for process data collection and production monitoring through OPC-UA interface.

  

Type: Biraghi Sintesi 250 TRH

Model with special Biraghi injection unit with separated screw, cutter and rotator for capsule preparing for injection.

Clamping force: 2500 kN

Year of production: 2007

Location: Slovenia

 

Ferromatik Milacron K140 2F – complete renovation included new Keba controller and servo pump installation

22.2.2021

Complex reconstruction of 2 components injection molding machine with rotary table. Exchange of obsolete B&R by new Keba control system. Servo pump installation and hydraulics reconstruction.

 

Type: K140 2F 2F

2 components injection molding machine with rotary table

Clamping force: 1400 kN

Location: USA

 

Renovation included:

- control exchange by new Keba system and extensional IO modules

- servo pump installation and hydraulic reconstruction

- custom application development based on customer requirements

Doush 500 compression molding machine - new Keba control installation

19.1.2021

Installation of new Keba control system, custom application programming including specific customer requirements, commissioning, test and start of production

Type: Doush 500 
New Chinese compression molding machine
Clamping force: 5000kN
Location: Serbia
Production: Automotive

LAUFFER Compression machine renovation

4.1.2021

Laufer - Complete reconstruction with Keba system

Compression molding machine reconstruction

 

Clamping force: 1000kN

Location: Czech Republic

 

Retrofitting with Keba controler CP051Y + extensional modules + Keba Speed pump

Equipped with auto safety gate

Keba servo pump

Machine sequencer

Coining/venting functionality

Other special production requirements

 

Service, optmisation and extension of Keba control on imported Chinese injection molding machines Bole, Powerjet, Hanvos

18.12.2020

Modification and extension of control application, debugging, parameter settings, calibration. Installation of additional safety equipments and conditions.

 

Year: 2015 - 2019

Clamp force: 1000kN / 5000kN

Location: England

 

Service included:

Modification and extension of Keba control application (cores, Euromap, lubrication, ...)

- Optimisation of production cycles - cycle time cut-down

- Calibration

- Installation of additional safety sensors and relays

REP rubber machine transformation to silicone production

20.12.2019

Complete renovation included new Keba controller and silicone stuffer installation on REP machine

Complete reconstruction of old REP machine and rebuild to silicon parts production. Included the new Keba system installation, manufacture and installation of silicone stuffer.

 

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Automotive

Location: Morocco

 

- Manufacture of silicone stuffer and installation on the REP machine

- Transformation to silicone production

- complete reconstruction included new Keba controller 

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

 

ENGEL ES700/175 – renovation including Keba control installation and Parker energy saving inverter

27.11.2019

Engel ES700/175 complete renovation and modernisation

Renovation and modernisation of Engel injection molding machine, Keba retrofitting and inverter installation

 

Year of production: 1989

Type: ES700 / 175

Clamping force: 1750 kN

Location: Czech Republic

 

- control exchange by new Keba system and extensional IO modules

- new electro: wiring, cables, cabinets, sensors, …

- additional 24 heating zones

- installation of Parker inverter to save energy

- custom application development based on customer requirements

 

PAN STONE Inj-500/4000 - controller exchange by new Keba control system

4.10.2019

Pan Stone Inj-500/4000 controller exchange

Exchange of obsolete original Fuji controler by Keba system

Retrofit of 2 vertical rubber injection molding machines

Year of construction 2019

Model: PAN STONE Inj-500/4000-A-FIFO

Clamping force: 5000kN

Automotive

Location: Morocco

  

Success story:

Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.

Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production. 

The application was very incomprehensible and made customer's life very complicated.

After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.

Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.

And this is the main reason why I am doing this job - make the machines better!

 

BERGES BDPHAS-250 - renovation, modernisation with new Keba controll and Parker inverter

8.7.2019

Compression molding machine reconstruction

Berges renovation including New Keba control system installation, new cabinet, wiring, hydraulic service, energy saving Parker inverter.

Year of construction: 1984

Clamping force: 2500 kN

Location: Germany

  

- New Keba controller CP051Y + extensional IO modules

- Parker frequency inverter

- Regulation of additional 24 heating zones

- New safety gates

- Custom application with machine sequencer and other special production requirements

 

 

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