Battenfeld BA10500 Keba Retrofit

26.1.2023

Obsolete original Schleucher system replaced by new Keba controller and extensional modules.
Complete controller exchange included mold heating zones, valvegate control, robot interface, inverter control, second injection unit interface, ...

Type: BA10500

Year of construction 1992

Clamping force: 10500 kN

Location: Spain

Automotive

 

- obsolete control system exchanged by new Keba controller

- mold heating zones, valve gates, Euromap interface

- interface for external second injection unit

- all components and movements programmable in machine sequencer

- programming of custom application specialized for automotive production and quality control

 

Fahrbucher TS160P - Keba machine retrofit (Replacement of the original control system)

31.12.2022

New Keba system installation included new cabinets in very specific area of duroplast parts production
In addition, the customer decided to install servo pump
Application optimisation for duroplast production

Type: TS160P

Year of construction 1997

Clamping force: 1600kN

Location: Germany

 

- controller exchange (Keba controller installation)

- servo pump installation 

- implementation of new customer requirements for duroplast parts production

- commissioning and test in production

 

LSMtron LS1050s and LS350d - Two platen IMM and direct clamping - Keba retrofit

30.12.2022

Controller exchange, Keba controller installation and machines commissioning

Type: LS1050s - 2 platen injection molding machines and LS350d direct clamping

Year of construction: 2010, 2011

Clamping force: 10500kN and 3500kN

Location: Russia

Automotive

 

Unfortunately, probably the last project in Russia for some time.

 

- Controller exchange

- Keba controller installation 

- implementation of new customer requirements

- commissioning and test in production

- 2 machines LS1050s and LS350d

TAYU TY550-2R Vertical / Keba system installation instead of original Siemens controller

20.12.2021

Fast economical retrofit of another vertical injection molding machine in Germany

Type: TAYU TY550-2R Vertical
Clamping force: 550 kN
Year of production: 2009
Location: Germany

Full renovation of another stable heavy Wickert compression molding machine

11.12.2021

"or what an older top press may look like"

Type: Wickert WKP 2500 S
Clamping force: 2500kN
Year of production: 1999
Location: Germany

Complete controller exchange included 24 mold heating zones, new cabinets, wirings, cables and servo pump installation.

 

 

Keba system installation on Battenfeld BA8500 in Spain

29.9.2021

Complete controller exchange included 16 mold heating zones, valvegate control, robot interface, inverter, ...

Type: BA8500

Year of production: 1993

Clamping force: 8500 kN

Automotive

Location: Spain

 

Renovation included:

- obsolete control system exchanged by new Keba controller

- installatin of 16 mold heating zones, valve gates, Euromap interface

- application inverter extension for power consumption reduction

- programming of custom application specialized for automotive production and quality control

Wonderful special project from US Michigan

8.6.2021

Custom prototype of double injection vertical machine used for wood caps overmolding

Type: Prototype machine

Clamping force: 600kN

Location: USA

 

The customer took pretty common vertical molding machine from Taiwan and made prototype machine with rotary table for production of bottle stoppers with a wooden caps.

We equipped the machine with Keba system, developed customer application and put the machine in use.

 

I am really proud to participated on this project.

These are exactly the projects that move me forward and motivate me to move on.

 

Another old eternal Engel - in this case ES1300-250 full renovation

21.4.2021

Complete controller exchange included 24 mold heating zones, new cabinets, wirings, cables and Parker inverter installation for power consumption reduction

 

Type: ES1300-250

Clamping force: 2500kN

Location: Germany

 

Renovation included:

- obsolete control system exchanged by new Keba controller

- installatin of 24 mold heating zones

- new cabinets, wirings and cables

- Parker inverter installation for power consumption reduction

- Custom application specialized for specific parts and quality control.

- production sequencer for Duroplast production (free programmable machine sequencer)

SK1300 Basic - Original obsolete defect Philips kicked out by Keba controller

9.4.2021

One week project from Czech Republic - complete controller exchange, panel installation and commissioning in 6 days

 

Type: SK1300 Basic

Clamping force: 1300 kN

Location: Czech Republic

 

- Original old Philips exchanged by new Keba controller

- Custom application specialized for specific parts and quality control.

- special production sequence (free programmable machine sequencer)

Biraghi Sintesi 250 TRH – controller exchange, installation of new Keba control system to keep the conditions of production in automotive

5.3.2021

Exchange of obsolete original Gefran controller by Keba system. Production modernisation and optimisation. Preparation for process data collection and production monitoring through OPC-UA interface.

  

Type: Biraghi Sintesi 250 TRH

Model with special Biraghi injection unit with separated screw, cutter and rotator for capsule preparing for injection.

Clamping force: 2500 kN

Year of production: 2007

Location: Slovenia

 

Ferromatik Milacron K140 2F – complete renovation included new Keba controller and servo pump installation

22.2.2021

Complex reconstruction of 2 components injection molding machine with rotary table. Exchange of obsolete B&R by new Keba control system. Servo pump installation and hydraulics reconstruction.

 

Type: K140 2F 2F

2 components injection molding machine with rotary table

Clamping force: 1400 kN

Location: USA

 

Renovation included:

- control exchange by new Keba system and extensional IO modules

- servo pump installation and hydraulic reconstruction

- custom application development based on customer requirements

Doush 500 compression molding machine - new Keba control installation

19.1.2021

Installation of new Keba control system, custom application programming including specific customer requirements, commissioning, test and start of production

Type: Doush 500 
New Chinese compression molding machine
Clamping force: 5000kN
Location: Serbia
Production: Automotive

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